Internship, Abuse Testing & Engineering, Cell Engineering (Winter/Spring 2025)

Consider before submitting an application:
This position is expected to start around January or February 2025 and continue through the entire Spring term (i.e. through May 2025) or into Spring/Summer 2025 if available. We ask for a minimum of 12 weeks, full-time and on-site, for most internships. Please consider before submitting an application.
International Students: If your work authorization is through CPT, please consult your school on your ability to work 40 hours per week before applying. You must be able to work 40 hours per week on-site. Many students will be limited to part-time during the academic year.

Internship Program at Tesla
The Internship Recruiting Team is driven by the passion to recognize and develop emerging talent. Our year-round program places the best students in positions where they will grow technically, professionally, and personally through their experience working closely with their Manager, Mentor, and team. We are dedicated to providing an experience that allows the intern to experience life at Tesla by including them in projects that are critical to their team's success.
Multiple Locations Possible: Palo Alto, CA; Fremont, CA; Austin, TX; Reno, NV

Responsibilities
Your application will be considered across all opportunities for the teams listed below:
Thermal Test Engineering Internship:

• Cells are the common denominator for every Tesla product. In the Abuse Testing & Engineering group, we push battery systems to their limits and beyond using specialized equipment to apply electrical, mechanical, and thermal stresses. Our goal is to provide rapid feedback to inform designs early in development, by understanding how robust systems perform under abusive conditions. We accommodate external regulations but have a strong focus on internal requirements and testing for failure. Every Tesla battery product comes through our lab, both vehicles and energy storage. Our environment is fast-paced and incredibly exciting.

Test Systems Engineering Internship:

• All Tesla products share a critical component- cells! In the Abuse Test and Engineering group, it is our job to find the electrical, mechanical, and thermal limitations of these cells to ensure products deliver top end performance to our customers and do so in a safe manner. We move fast and do whatever it takes to inform designs early in their development. This makes for an environment that is fast paced, exciting, and offers lots of opportunity to shine while solving tough problems in fun ways. We are looking for driven individuals to support the battery cell abuse team across all Tesla programs. In this role, you would be a part of a dedicated team responsible for exciting tests spanning electrical, thermal, and mechanical abuse.

High Voltage Abuse Test Internship:

• In the Abuse Test and Engineering group, it is our job to find the electrical, mechanical, and thermal limitations of the batteries and power electronics to ensure products deliver top end performance to our customers and do so in a safe manner. We move fast and do whatever it takes to inform design improvements. This makes for an environment that is fast paced, exciting, and offers lots of opportunity to shine while solving tough problems in fun ways. At Tesla the design improvement and refinement will never stop, and thus our test methods need to match to ensure that new failure modes are understood. You will work directly with the Electrical Abuse Test Group responsible for stress testing the electrical components that protect batteries such as in-house designed fuses and high voltage management systems to ensure new designs meet the Tesla standard.

Battery Propagation Resistance Test Engineering Internship:

• Cells are the common denominator for every Tesla product. In the Abuse Testing & Engineering group, we push battery systems to their limits and beyond using specialized equipment to apply electrical, mechanical, and thermal stresses. Our goal is to provide rapid feedback to inform designs early in development, by understanding how robust systems perform under abusive conditions. We accommodate external regulations but have a strong focus on internal requirements and testing for failure. Every Tesla battery product comes through our lab, both vehicles and energy storage. Our environment is fast-paced and incredibly exciting.

Abuse Test & Engineering R&D Internship:

• The Abuse Test and Engineering R&D group is primarily responsible for the destructive testing of batteries from the pack, module and cell level. We are expanding rapidly and are involved with all Tesla battery programs.

Cell Materials Engineering, Abuse Test Internship:

• Engineers within the Abuse Testing and Engineering team routinely tackle extremely difficult engineering challenges and continuously push boundaries into identifying failure modes for high voltage systems (e.g., electric vehicles and energy storage systems). Individuals will work closely with mechanical engineers, electrical engineers, thermal engineers, and firmware engineers to root cause technical issues and conduct recreation testing of failure modes. The role requires materials characterization experience in addition to utilizing skills across many disciplines (mechanical, thermal, electrical).

Requirements
Requirements:

• Currently pursuing a degree in Mechanical Engineering, Electrical Engineering, Computer Science, Chemical Engineering, Physics, or a related field

• Must have strong understanding of heat transfer, combustion and electrical

• Demonstrated successful experience with materials characterization

• Knowledge of lithium-ion batteries preferred

• Experience setting up, running, and analyzing hands-on tests and characterization

• Must be hands-on (assembly, fabrication/modification, instrumentation, wiring, electrical troubleshooting)

• Experience with CAD (Catia V5, V6 or Solidworks)

• Experience with software such as LabVIEW, MATLAB, Python, and/or other common programming languages

• Experience with electrical systems (PCB's, resistors, voltage)

• Knowledge of manufacturing methods for prototyping such as machining, welding, sheet metal forming, 3D printing

Compensation and Benefits
Benefits

As a full-time Tesla Intern, you will be eligible for:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans. Both have an option with a $0 payroll contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Medical Plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• LGBTQ+ care concierge services
• 401(k), Employee Stock Purchase Plans, and other financial benefits
• Company Paid Basic Life, AD&D, and short-term disability insurance
• Employee Assistance Program
• Sick time after 90 days of employment and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Commuter benefits
• Employee discounts and perks program
Expected Compensation

$20.00 - $50.00 + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.